Internation Standards and Material Codes
| AISI | JIS G3506 | JIS G3506 |
|---|---|---|
| 1085 | SWRH82A | SWRH82B |
Chemical Composition
| C | Si | Mn | P | S | |
|---|---|---|---|---|---|
| 1085 | 0.80–0.90% | 0.10–0.30% | 0.60–0.90% | ≤0.040% | ≤0.050% |
| SWRH82A | 0.79–0.86% | 0.10–0.35% | 0.60–0.90% | ≤0.030% | ≤0.030% |
| SWRH82B | 0.79–0.86% | 0.10–0.35% | 0.60–0.90% | ≤0.040% | ≤0.030% |
High Carbon Steel Ball Physical Properties
| Item | Parameters | ||||
|---|---|---|---|---|---|
| Tensile strength | 1800–2200 MPa | ||||
| Yield strength | 1400–1800 MPa | ||||
| Elongation | ~5–10% | ||||
Grade: G10 to G1000
| Ball diameter variation | Spherical deviation | Surface roughness | Diameter variation | Diameter tolerance | |
|---|---|---|---|---|---|
| Gade | Vdws | △Sph | Ra | Vdwl | Tdn |
| Not Over | |||||
| μm | |||||
| 10 | 0.25 | 0.25 | 0.02 | 0.5 | * |
| 16 | 0.4 | 0.4 | 0.032 | 0.8 | * |
| 20 | 0.5 | 0.5 | 0.04 | 1 | * |
| 24 | 0.6 | 0.6 | 0.05 | 1.2 | * |
| 28 | 0.7 | 0.7 | 0.06 | 1.4 | * |
| 40 | 1 | 1 | 0.08 | 2 | * |
| 60 | 1.5 | 1.5 | 1 | 3 | * |
| 100 | 2.5 | 2.5 | 0.1 | 5 | ±12.5 |
| 200 | 5 | 5 | 0.15 | 10 | ±25 |
| 500 | 12.5 | 12.5 | * | 25 | ±50 |
| 1000 | 25 | 25 | * | 50 | ±125 |
Heat Treatment
The heat treatment of the shaft steel ball is to raise the temperature in the furnace to 1050 ℃, the heat preservation time is 40-60 minutes, and the tempering time is 90 minutes. During the heat treatment process, the hardness, vulcanization, Metallographic structure and crushing load are clearly defined.
High-carbon steel balls achieve a hardness of HRC 60-66 after through-hardening, offering excellent wear resistance and suitability for high-load and abrasive environments.
The high carbon content imparts excellent compressive strength and fatigue resistance, making them suitable for heavy machinery and rolling bearings.
High mechanical strength ensures stability under cyclic loads and reduces deformation.
The through-hardened structure ensures stability under high stresses, while also being economical, costing less than chrome steel or stainless steel balls.
Changzhou Risheng Steel Ball Co., Ltd. is located on the eastern shore of Taihu Lake, adjacent to Shanghai, with convenient transportation. Since its establishment in June 1995, the company has been dedicated to developing and manufacturing steel balls, integrating research and development with trade.
For many years, Risheng building on the foundation of the Wujin Metal Ball Research Institute, has been committed to researching steel ball manufacturing technology. We primarily produce shaft steel balls (AISI 52100), stainless steel balls (AISI 201/304/316/420/440/430), and carbon steel balls (AISI 1015/1045/1085) with diameters ranging from 0.8mm to 25.4mm, with precision grades up to G10, G40, and G100. We also offer custom specifications for alloy steel balls, military steel balls, copper balls, UFO balls, ceramic balls, and other metal balls.
High-strength inner packaging: Shockproof foam bags or custom plastic boxes are used to secure each High Carbon steel ball in place, protecting it from impacts and scratches.
Moisture-proof protection: A moisture-proofing agent is added to effectively prevent the impact of moisture on the product during transportation.
Sturdy outer packaging: Thickened corrugated cardboard boxes or wooden pallets (for large orders) are used to ensure safe long-distance transportation.
Clear labeling: Product specifications, quantity, and drop warnings are clearly marked on the outer packaging box for easy verification and safe handling.
High carbon steel wire (e.g., AISI 1085) is cold-headed into blanks, flashed, and ground. The balls are then heated to ~1500–1600°F, quenched to lock in hardness, and tempered to reduce brittleness. Final grinding and polishing ensure dimensional accuracy and smooth surfaces. They meet ABMA standards for sphericity and tolerance (e.g., ±0.0001" for Grade 100).
High carbon steel balls are made from steel alloys with 0.6–1.2% carbon, such as AISI 1060, 1070, or 1085. They contain iron as the primary element, with trace amounts of manganese, sulfur, and phosphorus, but minimal alloying elements like chromium (unlike chrome or stainless steel). They are typically through-hardened for uniform strength.
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